Advanced Downtime & Loss Analysis

Root Cause • Cost Impact • Repetitive Failures • Action Tracking

Total Downtime

6.4 hrs

Unplanned

4.2 hrs

Planned

1.4 hrs

MTBF

128 hrs

Loss Cost

₹48,600

Downtime Classification
Pareto – Top Loss Contributors
Machine-wise Downtime (Minutes)
Shift-wise Downtime
Repetitive Failure Tracker
Machine Reason Occurrences Total Time Trend
CNC-01 Tool Failure 5 92 min Increasing
Assembly-03 Sensor Fault 3 78 min Stable
Recommended Actions:
• Replace CNC-01 tool holder (High priority)
• Review sensor calibration for Assembly-03
• Add PM check for vibration every shift
Downtime Event Log (Audit Ready)
Machine Reason Start End Duration Shift Operator
CNC-01 Tool Failure 10:15 10:47 32 min A OP-12
Assembly-03 Sensor Fault 08:20 09:05 45 min B OP-07